Documentatie atasata la

Panouri din tabla de otel emailat vitrifiat OMERAS

Panouri din tabla de otel emailat vitrifiat OMERAS OMERAS

Limba: Engleza

6 afisari

Tip documentatie: Catalog, brosura

Pagina 1 - Panouri din tabla de otel emailat vitrifiat OMERAS OMERAS Catalog, brosura Engleza...

architecturalenameling Contents 2 Perfect material from a company steeped in history and tradition 4 Vitreous Enamel – a traditional and innovative material 6 Quality – Made in Germany 8 Buildings 10 Range of angular shapes 12 Museums and theatres 14 Range of curved shapes 16 Railway stations 18 Underground stations 21 Underpasses 26 Tunnel cladding 28 Enamel: a comparison 36 Entrances 38 Operating theatres, laboratories and clean rooms 40 Toilets 42 Columns 44 Other products and special applications for enamelled steel 46 Tabletops 48 Stairs / escalators / lifts / doors 50 Screen printing 52 Enamel art 56 Production process 60 Colours, stone and wood effects 62 omeras – worldwide 64 3 Perfect material from a company steeped in history and tradition Metal has been worked and enamelled in Lauter, Saxony since 1838. Skills and experience have been handed down for generations. During this period, a gr

Pagina 2 - Panouri din tabla de otel emailat vitrifiat OMERAS OMERAS Catalog, brosura Engleza eat...

eat variety of products have been developed. For the last 15 years, enamelled panels have been developed and produ- Lauter | Erzgebirge | Saxony | Germany ced for an incredibly diverse range of rear- These advantages are prized by customers ventilated façades. After just a few years, from all over the world, who need clad- numerous construction projects around ding for road tunnels, underground sta- the world are bearing witness to the suc- tions, superstructures or other purposes. cess of this versatile material combinati- Our prospectus sets out just a selection of on, and indeed to the outstanding exper- the achievements which can be attained tise of the company’s employees. by omeras GmbH and demonstrates the commitment with which all our employees Reliable and flawless project management approach new projects. We look forward from planning through manufacture to in- to working with you. stallation is appreciated worldwide. Andreas Huhn Our owner-operated com

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pany is rightly CEO proud of its up-to-date production facili- omeras GmbH ties, which guarantee the highest quality and capacity right from the design stage, through forming and enamelling the metal panels, to assembly and installation. 4 5 unbrennbar hygienisch unbedenklich Enamel – a traditional and innovative material uv-beständig withstands extreme UV, climate and temperatures; nonflammable corrosion resistant Architecture, signs and advertising hoarding Enamel coating provides long lasting pro- made of enamel and steel are nonflammable tection against corrosion, preventing rust and resistant at temperatures ranging from infiltration and contact corrosion. Even in- -60 to +450° C. The positive properties of the tense sunlight does not affect the colour of protective surface remain unchanged. Direct enamelled surfaces. Enamel is remarkably exposure to fire does not produce any toxic acid-resistant. fumes. Enamel does not increase the fire load of the

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building. dirt-repellent and graffiti-proof vielseitig graffitisicher recyclingfähig no hygiene or physiological hazards As no static charge develops in enamel, it never, or only rarely, attracts wind-borne The enamel surface which is as smooth as particles or brake dust. Adhesives and other glass prevents bacteria and other such or- chemical substances such as graffiti residue ganisms from becoming established. The are easily removed from the enamel sur- enamel surfaces do not contain any harm- faces which are as smooth as glass. ful substances such as solvents or toxic heavy metals. environmentally friendly and can be recycled versatile design possibilities Production of enamels and enamel-coated steel uses environmentally friendly proces- Architects and designers will find a virtually ses. No intrinsically harmful substances are limitless number of design options in terms used, and no burden is placed on either man of adaptability, printability, variety and

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du- or the environment. Enamel products can be rability of colours, as well as shape stability. recycled and introduced into waste recyc- For a range of possible shapes, see pages 12 ling without polluting the environment. and 16. 6 7 Quality – Made in Germany CERTIFICATE ISO 9001:2008 DEKRA Certification GmbH hereby certifies that the company Our high standard of quality is a matter of course. Omeras GmbH is certified to DIN EN ISO Functional properties: 9001:2008 standards. – Adhesive strength test – Porosity test As a result of the constant improvement – Abrasion and impact resistance in our products and the associated pro- – Determining resistance to chemical cesses, our customers are guaranteed corrosion by acids and alkaline liquids O M E R AS G m b H Scope of certification: enamelling of steel sheet parts; manufacturing of steel and metal construction Certified location: D-08312 Lauter, Am Emaillierwerk 1 Scope of certification: enamelling of s

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teel sheet parts and cast iron parts Certified location: D-08352 Raschau - Markersbach, Straße des Friedens 3 consistently high production quality. has established and maintains a quality management system according to the above mentioned standard. The conformity was adduced with audit report no. A11051385. Starting with the design and choice of the optimal base materials, right Aesthetic properties: through to quality assurance – both – Visual appearance of the surface internally and in externally accredited – Gloss laboratories – the whole process is mo- – Colour nitored all the way to the end product. This certificate is valid from 2012-02-22 to 2014-10-16 Certificate registration no.: 30102004/4 Duplicate DEKRA Certification GmbH Stuttgart, 2012-02-22 Lack of fulfilment on conditions as set out in the Certification Agreement may render this certificate invalid. Our products are manufactured in ac- Further tests with regard to fire perfor- cordance with DI

Pagina 6-Panouri din tabla de otel emailat vitrifiat OMERAS OMERAS Catalog, brosura Engleza teel sheet parts...

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N EN ISO 28722:2011-06 – mance and corrosion (salt spray test) are Characteristics of enamel coatings applied also carried out. Depending on the project, to steel panels intended for architecture. national and international standards are This requires the functional and aesthe- taken into account. DEKRA Certification Gm bH * Handwerkstraße 15 * D-70565 Stuttgart * www. dekra-certification.de page 1 of 1 tic properties of the enamel coating to be tested. Our customers’ quality requirements are our benchmark and our guiding principle. Fire performance certificate 8 Porosity test Determining abrasion resistance Salt spray test Resistance to chemical corrosion 9 Airport | Milan Malpensa | Italy Airport | Milan Malpensa | Italy Shaped panels and corner pieces Buildings Exhibition Centre | London | United Kingdom The unique properties of our products pro- As a material, enamel’s outstanding vide architects and designers with a varie- properties are impressiv

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e: ty of possibilities as the project develops. Simple processing and quick installation Highly versatile in terms of colour, enable projects to be reliably implemented. shape and graphic / silkscreen printing Cladding panels can be used for both internal and external façades, roofs, entrances Dirt-repellent and easy to clean and niches. Graffiti-proof They give each building individual character and demonstrate longevity. The conso- UV, climate and corrosion resistant lidated end-to-end manufacturing process is an invaluable advantage to any building Extremely high mechanical and contractor. thermal resistance Nonflammable Highly resistant to aggressive substances including salty air 10 Buildings 11 Fu-Shin Shopping Centre | Hong Kong Office building | Berlin | Germany Community Centre | Hamburg | Germany Competence Centre | Ahlen | Germany Home for the Elderly | Saico Hellin | Spain Shopping Mall | Stadtallendorf | Germany ‘Lafayette’, Dubai Mall | Dubai |

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ransport construction due to their purposedesigned practicality and beauty, the versatility they offer to architects, and indeed to their robustness, abrasion resistance and non-flammable nature (Fire Classification A1). Wall and ceiling cladding, main station | Berlin | Germany Main station | Palma de Mallorca | Spain Main station | Berlin | Germany 18 Railway stations 19 Bus Station | San Francisco | USA Bootle Oriel Road Station | Bootle | Großbritannien Torre dei Greco Station | Milan | Italy Underground stations Horwich Parkway Station | Horwich | United Kingdom Horwich Parkway Station | Horwich | United Kingdom Sarria Station | Barcelona | Spain Our panels are particularly widely used in un- The success of these properties is evidenced derground stations, as they do not increase by projects implemented in a total of 135 the fire load, their high abrasion resistance stations in 30 cities. is particularly well suited to the busy pedestrian thoroughfares, and t

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s: underground stations 25 Schwabach | Germany Berlin | Germany Newcastle | United Kingdom Berlin | Germany Rendsburg | Germany London | United Kingdom Glasgow | United Kingdom Uppsala | Sweden Eskoriatza | Spain Vienna | Austria Madrid | Spain Bishopbriggs | United Kingdom Underpasses Bozen | Italy Enamel surfaces are particularly suitable for use in pedestrian underpasses due to their robust nature, and the variety of possible designs allows for a bright and friendly appearance. Artistic motifs are also often used. What used to be grey, dark holes are now transformed with attractive wall cladding, enticing passers-by to contemplate and daydream. A novel benefit is that graffiti artists are deterred from dabbling at their creations or, alternatively, graffiti can be removed easily using cleaning agents. Uppsala | Sweden 26 References: underpasses 27 Advantages Tunnel cladding No fire load; protects the tunnel wall Long lifespan – at least 30 years from fir

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e and impact Enamelled information signs provide ² 700,000 mne ls manufactured tunnel pa f installed) (100,000 m² of that sel Bright, reflective surfaces reduce tunnel guidance throughout the entire lifespan of phobia and save energy the panels Extremely easy to clean, thereby saving Protection for tunnel infrastructure on water, cleaning agents and person- (conduits, cables, pipes) nel The outstanding properties of enamel clad- In this domain, the material properties of Potential for diverting water running off ding make it ideally suited for use in road enamel provide the best starting point; when Panels can be immediately and quickly tunnels. The chief priority in tunnel construc- combining high resistance, a long lifespan replaced while the tunnel is in use tion lies firmly in the domain of safety tech- and low maintenance costs, the unique sel- nology. ling point of enamel panels is clear. Colourful, durable escape route design mountains by using a speci

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ally designed enamelled reverse side Marking fire safety equipment Tunnel | Kallang | Singapore 28 Tunnel cladding 29 Design variants for tunnel portals Tunnel 6 | Sochi | Russia Tunnel entrance Northern Busway · Airport Link | Brisbane | Australia Illustration of standard systems Tunnel cladding Detail of fitting flexed / curved Detail of the upper fixing Tunnel view of flat panels installed flexed / curved with cover strips Flanged panel solution with hook in system Detail of the lower fixing Inclined and curved design of roadway using enamelled panels Tunnel Northern Busway · Airport Link | Brisbane | Australia Tunnel Northern Busway · Airport Link | Brisbane | Australia Mechanical cleaning of the tunnel wall 30 Tunnel cladding systems 31 Cuilfail Tunnel | Lewes | United Kingdom Cuilfail Tunnel | Lewes | United Kingdom Safety panel box | Cuilfail Tunnel | United Kingdom Tunnel Pino Torinese | Turin | Italy Soundproofing panels | Tunnel Dogana Como | Italy

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Tunnel...

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pener Tunnel | Imst | Austria 34 Roppener Tunnel | Imst | Austria Tunnel | Algeciras | Spain Tunnel installation of flat panels Tunnel installation of curved panels Tunnel wall installation 35 Comparison graph of various cladding materials Tunnel claddings: a comparison Coated aluminium Coated fibre cement Concrete Enamel Paint Tiles/ Ceramic Cladding materials + + ++ ++ –– ++ –– –– – – No gases produced ++ ++ –– Production of gases at high temperatures – ++ No gases produced –– – ++ No gases produced Durable reflectivity + – – ++ –– ++ Cleaning performance/ self-cleaning + + –– ++ – ++ Surface resistance + + – ++ –– ++ Climate resistance + + + ++ – ++ Impact resistance + + + – + – Initial investment + + + – ++ – Maintenance costs + + – ++ –– –– Recyclability + – – ++ –– –– Lifespan – – ++ ++ –– + Fir

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e resistance High-temperature performance (1000°C, fire) T [°C] • Where there is an enamel façade, the building is still protected from direct exposure to flames 1000 Criteria • Aluminium melts 600 • Concrete starts to crack and crumble 300 • Paints and laminates burn Time Evaluation: 36 + + Very good + Satisfactory – Adequate – – Inadequate 37 Southwall | Großröhrsdorf | Germany Eccolo Qua | Valencia | Spain Berliner Wasserbetriebe | Berlin | Germany Dubai Mall | Dubai | UAE PDS | Wellingborough | United Kingdom YSL-Store | Hong Kong BAS | Scheibenberg | Germany omeras | Lauter | Germany Dexia Bank | Luxembourg | Luxembourg Entrances Entrances, Chantal | Houston | USA The entrance area of a company building is of particular stylistic importance. Enamel panels offer an extraordinarily wide variety of shapes, colours and artistic design. Combined with its light-fastness, lifespan and other positive properties, enamel as a material is clearly

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the ideal choice for styling a building. Regionalbus Transport Company | Mühlhausen | Germany 38 Headoffice LTA | Singapore References: entrances 39 Operating theatres, laboratories and clean rooms Enamel, characterised by its glassy surfaces which are nonporous, easy to clean and, moreover, pose no physiological hazards, effectively meets all the hygiene requirements of these special facilities. Operating theatre | Italy Operating theatre | United Kingdom 40 Operating theatre | Italy Operating theatre | Sudan 41 Toilets Heringbau | Germany Toilets Heringbau | Germany Toilets Heringbau | Germany Toilet cladding | Tecnocim | Italy Toilet cladding Pmec | Italy Toilets Heringbau | Germany Healthmatic | United Kingdom Toilets Heringbau | Germany Toilets Toilets | Heringbau | Germany In city toilet facilities, where inner surfaces and basins are automatically cleaned with hot water, enamel has won out against all other materials. The crucial advantage: its chemica

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lly resistant, glassy surface. Wall City Toilets | Berlin | Germany 42 References: toilets 43 Beijing | China Malpensa | Italy Vienna | Austria Hong Kong Beijing | China Budapest | Hungary Columns Munich | Germany Graffiti-resistance, scratch resistance and longevity are key properties of panelling for metro, underground and bus stations. Beijing | China Above all, cleaning can be carried out with Nanjing | China no hassle. These advantages are of particular value for column cladding, which is often a target for vandalism. The range of shapes, from round to oval, square to polygonal, and their suitability for Munich | Germany use at any height, only serves to reinforce the value of these claddings. Dubai | UAE 44 Berlin | Germany Barcelona | Spain Dubai | UAE Minsk | Belarus References: columns 45 Other products and special applications of enamelled steel As a result of the many advantages and This means they are used for decorative good properties of en

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amel surfaces, they purposes as often as they are used in si- also have a wide range of uses. tuations where heat and abrasion damage Column cladding, Pier Caps | Dubai | UAE Lighting cladding | Dubai | UAE Tabletops | United Kingdom Bench for underground railway| | Albanova | Italy Fortis-Bank | Brussels | Belgium Helppoint | London | United Kingdom Balcony cladding | London| United Kingdom are likely. Interior cladding Café ´Lafayette`| Dubai | UAE Hearth for electric fire | Germany Heater cladding panel 46 References: other products 47 Tabletops | Germany Tabletops Gambling tables Beer tables set Table and counter claddings, Spiegelverlag | Hamburg | Germany Bar tables | Sölden | Austria The ideal item of furniture is characterised Each situation makes use of both the bene- by its versatility, variety and, specifically, its fit of a glass-smooth, easy-to-clean surface, design. The winning features of enamel tab- and the decorative options, whether fun

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thus exposed to a variety of environmental factors. It also offers the customer or planner a wide spectrum of possible options in terms of colours and product shapes. Lift cladding | Dexia Bank | Luxembourg Lift cladding | London | United Kingdom 50 References: stairs / escalators / lifts / doors 51 Campus signage | Trier | Germany Underground Sophie-Charlotte-Platz Station | Berlin | Germany Station signs ‘Steam railway route’ | Saxony | Germany Screen printing Signage, Drassanes Station | Barcelona | Spain Signage, Drassanes Station | Barcelona | Spain Mei Foo Station | Hong Kong A significant advantage of using enamel is being able to print on it. Images can be preserved for a long period, and colour effects Signage, Bootle Oriel Road Station | United Kingdom retain their original brilliance even after several years. You can print information signs and route maps as well as images using the 4-colour process. More than 10 colours can be printed, up to a maximum size

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excellent know-how and the variety of design possibilities, artists are able to realise their ideas Prohlis district | Dresden | Germany and works to the utmost of their ability. You can see a small selection of this work here. Ian Davenport (United Kingdom) Artwork, Southwark Street | London | United Kingdom Quality control Installation of the artwork onto the wall Project plaque, Southwark Bridge 56 Enamel art 57 Enamel picture M. Neubert | Oberhausen | Germany Artwork, John Aiken | United Kingdom Architctural art | Göteborg | Sweden Artwork Schlumper Künstler | Hamburg | Germany Reprinting in enamel | H. Pedit | Austria Artwork Tom Lomax | London | United Kingdom Artist Jason Gibilaro at the draft stage Jason Gibilaro (United Kingdom) The artist at work – from draft to display. Artwork Tom Lomax | London | United Kingdom Wall artwork | London | United Kingdom Display by mayor Art, Martius Column | Erlangen | Germany General impression 58 ‘Red wall’ ar

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twork, Lohring Station | Bochum | Germany Artist Jason Gibilaro at work in Lauter References: enamel art 59 Production process 1 | Preparatory work 7 | Printing (optional) 2D/3D design 4-7 colour screen print Systems: AutoCAD, Autodesk Inventor Max. 2500 x 1250 mm Visualisation | Pre-production Screen print production using CTS process 2 | Cutting/lasers 8 | Firing Laser | max. 3000 x 1500 mm Temperatures from 800-840° C 12 mm steel, 6 mm stainless steel, 4 mm max. part size 4000 x 1500 x 500 mm in aluminium oven 1 | max. section size 2700 x 1000 x Pipe cutting function up to DN60 600 mm in oven 2 3 | Bevelling/rounding 9 | Bonding Edges | max. 4000 mm Bonding with 2-K adhesive at temperature 160 t presses and pressure | various materials up to 10 mm steel Such as gypsum board, calcium silicate, aluminium honeycomb 4 | Welding 10 | Quality control MAG/MIG manual welding Check the product meets its targeted 5 | Cleaning parameters Chemical spray de-gre

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asing | max. part size 11 | Packaging/dispatch 4000 x 1500 mm | Waste water processing unit to dispense with water waste in the Packed in suitable crates for air or sea cleaning process freight | sheltered truck and container loading area 6 | Enamelling Wet electrostatic coating Powder coating 60 61 Paint, stone and wood effects Red marble White marble Speckled granite Granite Pebbles Granite Enamelled steel cladding can be produced in any shape or colour desired. Special effects such as texture and flecking, imitation stone and wood are available on request. Guidance can be sought from the classic paint cards: RAL Wood Maple Teak HKS NCS Pantone SIKKENS All color measurement is carried out using the Gardner method. 62 63 omeras – worldwide Our worldwide reference installations are Satisfied customers in the countries high- the proof of our high quality and the lasting lighted below speak for our company. advantages of our products. You can benefit from

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our experience too. RU SE CA IE UK NL BE FR PL CZ AT CH IT US BY DE SK HU RO BG ES TR GR CN DZ UAE SD PA CO SG DE Reference location countries AU 64 65 66 67 omeras GmbH Am Emaillierwerk 1 D-08312 Lauter/Germany Phone Fax +49 3771/ 56 74-0 +49 3771/ 56 74-40 Email info@omeras.de www.omeras.de