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Garduri pentru spatii de protectie a robotilor sau a utilajelor TROAX

Catalog - Garduri pentru spatii de protectie a robotilor sau a utilajelor TROAX

Limba: Engleza

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Tip documentatie: Catalog, brosura

Pagina 1 - Catalog - Garduri pentru spatii de protectie a robotilor sau a utilajelor TROAX Catalog, ...

Machine guarding. Mesh panels for machine safety solutions. PROTECTING PEOPLE, PROPERTY, AND PROCESSES troax.com Contents 03. Machine guarding 04. Our services 06. Better safe guarding 08. Optimize your machine guard 10. Systems and Sizes 12. Smart Fix 14. Strong Fix 16. Rapid Fix 18. Doors and locks 20. Safe lock 22. Accessories 24. Colours 26. Drawings in 2D/3D 27. Troax Worldwide Troax is a global developer and manufacturer of steel mesh panels for machine guarding, warehouse partitioning and property protection. This brochure presents our solutions for the market segment Machine guarding. Our business concept is to develop innovative steel mesh panel solutions to protect people, property and processes. Our lightweight but strong mesh panels can be combined into unique solutions and are built to withstand the toughest tests and environments. Read more about our systems at www.troax.com Machine guarding. For more than 60 years we have been developing innovative steel mesh p

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anel solutions for machine guarding, warehouse partitioning, and property protection. Today we are the market leader, and our products can be found all over the world – protecting people, property and processes. Our services. Troax is in the business of safety. Our steel mesh panel systems offer the safest and most flexible solutions on the market. Whatever your safety needs may be, we will create a solution that is perfect for you. Our systems are marketed in three segments: Machine Guarding, Warehouse Partitioning and Property Protection. SAFETY DOESN’T HAPPEN BY ACCIDENT The Troax Test Centre is the heart of our business. Here, our products go through rigorous tests to maintain a high standard. We conduct impact tests on our panels, brackets and retainers on a daily basis. It is a job that requires both time and effort. But it is all worth it, because your safety is our priority. SURVEYS ON SITE One of our Technical salesmen will personally manage your inquiry and – if nee

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ded – carry out a detailed site survey on location. We use the Configura drawing tool to create each solution, which allows you to view our proposal in 2D and 3D before ordering any material. Our skilled assembly team can take care of the installation of your system while your contact at Troax will follow up your project. PLANNING AND DESIGN Our systems are adapted and designed to suit your specific needs, with everything intricately planned down to the smallest detail. With several security levels and a variety of different lock and door designs, our systems can be built to suit all kinds of application areas. ASSEMBLY IS PART OF OUR OFFER Troax offers help with assembly and installation of all our systems. Should you choose to assemble the products yourself, each Troax delivery includes clear user instructions and assembly guidelines, which make it easy to assemble our system on site. IF YOU ARE STILL NOT CONVINCED… • Each installation is unique and created to meet the cus

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tomer’s specific demands. • Our mesh panels are extremely durable and can withstand the most demanding applications. • Troax provides products of the highest quality and functionality, using automated and environmentally friendly production processes. • Our systems are versatile and can easily be combined with each other, which makes them a good investment. • We are the first mesh panel solution company in the world to have our test method certified by TÜV. • Local presence – both service and support • High-capacity • Fast deliveries TROAX MACHINE GUARDING 5 Your partner in better Safe Guarding. Your modern industrial processes are safe, when no one except authorized personnel has access to the company’s machines. Troax mesh panels for machine guarding provide maximum personal and machine safety in accordance with the Machinery Directive. Troax is a well-known name in machine guarding and machine security for the production industry in many parts of the wor

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ld. The key is intelligent details which can be combined with new and old modules in well-tested systems. people and machinery safe. Every single weld can withstand a heavy blow and that makes all the difference. PROVEN STRENGTH Troax machine guarding and machine safety products meet all the requirements set in the European Machinery Directive, 2006/42/EC – requirements which your installation should meet today as well as into the future when you have supplemented or extended your machine guarding system with new mesh panels, doors and locks. Step by step, we are developing the foundation of our systems – our mesh panels. Theoretical calculations are tested in our own test center. The panels are tested using energies of up to 2,500 joules, which is a very respectable level. If an accident were to happen, you should know that the panels are strong enough to keep both When testing our products, we use a method that itself is certified by TÜV. 6 MACHINE GUARDING TROAX IN

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COMPLIANCE WITH THE MACHINERY DIRECTIVE ISO 12100 ISO 14120 ISO 14119 ISO 10218-2 ISO 13857 ISO 14121-1 Optimize your Machine Guard. All-Hytec 1 Strong Fix Our strongest machine guard that can withstand an impact of 2,500 joules. Troax offer complete solutions to protect your personnel and production process. Our machine guarding products will make your production safer and more efficient. 2 Sliding door A large door solution – 6 meter using the Troax 12 There are several dimensions to the safety of your machine guarding. Our world-class products, such as the strong mesh panels, the quick release Rapid Fix system and the Safe Lock solution fit many variants of saftey switches, have been developed to make your machine guarding safe and smooth. The polycarbonate panels offer excellent visibility and using the steel sheet panels you can create a fully covered cell. With the wire mesh panels you will get good ventilation and the strongest solution for your guard. Choose Smar

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t Fix or Rapid Fix system for easy access supplied with our 60×40 mm posts. For heavy industry environments or where there is a risk for an impact to the guard, the stronger 80×80 post with Strong Fix is recommend. Troax will create a solution that fits your needs. 6 Mesh ST20 / ST30 The caracteristic Troax mesh panels with 3 mm wire and 20×100 mm mesh size. 8 MACHINE GUARDING TROAX 7 Full steel solutions Our URSP steel sheet panels assembled with the Safe Fix system gives a covered cell suitable for welding applications. 8 Folding door The Folding door is folded together when opened, saving space on the side and allowing free opening space. 9 Rapid Fix For quick and easy acc The panels are release from the inside of the f r on wheels – up to approximately x ST30 mesh panels. 3 High guards Using the extension bracket, it’s easy to build high walls with standard panels and posts. 7 3 8 5 Safe Lock Fits all door types and can be equipped with your choice of safe

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ty switch. 4 11 9 10 2 6 ess to a machine. d using a hex key fence. 4 Galvanized Guard For outdoor and humid environments we recommend galvanized panels and posts. 1 5 10 Polycarbonate panels Gives good overview and protects against fluids and small particles. 11 Automatic sliding door A CE-marked, automatic sliding door with Troax posts, PC panels and with a motor from Besam/Assa Abloy Entrance Systems. 12 Mezzanine Guard Fall protection on Mezzanine floor areas. TROAX MACHINE GUARDING 9 Combine our systems for unique solutions. Troax machine guarding systems can be combined and adapted to fit your specific needs. The standard heights of our panels and posts are developed to comply with the required values for safety distances stated in ISO 13857. MESH GUARDS The Troax panel design for ST20 and ST30 mesh panels complies with ISO standards for maintaining a safety distance of 120 mm from the hazard. Vertical wires on the outside of the panel make it diffi‑ cult t

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o climb. HIGH VISIBILITY Our grey colour, RAL 7037, provides the best visibility throughout the hazard zone. However, our mesh panels can be supplied in any colour. 2,200 mm 2,650 mm 4,250 mm 3,450 mm The wall system standard heights are from 1,400 mm to 4,250 mm. The panels are available in eight widths, from 200 mm up to 1,500 mm, and the 150 mm floor gap allows for easy cleaning. Both panels and posts can be customized to create the desired dimensions. Fitting details, panels and posts for all our systems are kept in stock and can be delivered immediately. 150 mm 10 MACHINE GUARDING TROAX 1,400 mm SYSTEM DIMENSIONS Smart fixings complete the system. Our range of fixings, combined with the right panels and posts for your applications, provide maximum personnel and machine safety. Smart Fix Rapid Fix Strong Fix Combi Fix Safe Fix Base Fix Steel mesh panels Polycarbonate panels Sheet metal panels Smart Fix is our well-proven safeguard system with many unique prope

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rties. The fixings are tightened to the post and can easily be moved up and down to adjust for uneven floors. Based on the 60×40 post and the ST20 mesh panel it’s tested to withstand an impact of 1,600 joules. Combi Fix combines the well-proven strong Smart Fix system with the flexible Rapid Fix system. The lower bracket from Rapid Fix makes it easy and quick to re-assemble and the upper Smart Fix bolts are less sensitive to uneven floors. With the classic look of the 3 mm wire with mesh size 20×100 mm on the ST20 frame of 19×19 mm or the ST30 frame of 30×20 mm. Standard widths are: 200, 300, 500, 700, 800, 1,000, 1,200 and 1,500 mm in 2,050 mm height. The Rapid Fix system offers a quick and easy access to the hazard zone. Using a hex key to dissassemble the fixing from the inside, the panel is easily lifted out from the lower slots. Put back in the slots again, the locking mechanism snaps the panel back in position. The Safe Fix bracket adjoins the panels in front of each po

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st, removing the gap between panels and posts. With the polycarbonate or steel sheet panels you can create fully covered machine guarding for applications with welding or splash risk. Transparent polycarbonate panels on a 30×20 mm frame. The new PC panel (Autumn 2017) is a strong 3 mm PC screwed to the panel frame and tested with an impact of 1,600 joules! Standard widths are 200, 300, 500, 700, 800, 1,000, 1,200 and 1,500 mm in 2,050 mm height. Based on 80×80 posts and a strong bracket, the Strong Fix system is the best alternative for harsh environments or when the risk for an impact is high. Together with the ST30 panels the system has been tested to withstand an impact of 2,500 joules. Use the Base Fix foot to replace the posts – it’s best suited for low-height partitioning. The system without posts is quick to assemble and tested to withstand an impact of 309 joules. The full steel, 0,7 mm metal sheet welded to the 19×19 mm frame panels create fully covered cells. Stand

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ard sizes are: 200, 300, 700, 800, 1,000 and 1,200 mm in 2,200 mm height. TROAX MACHINE GUARDING 11 Strong and proven. Smart Fix is our best-selling safeguard system. This versatile machine guard is extremely durable and fits most applications. Our strong and flexible Smart Fix system is easy to assemble and can be combined with any of the machine guarding panels in mesh, steel or polycarbonate. The bracket is easily mounted to the 60×40 mm posts, tightened to the post with an M8 bolt on the inside of the fence and can easily be moved up and down to adjust for uneven floors. The bolts will be held captive to the panels even when the system is disassembled, fulfilling the requirements and standards for machine guarding. ST20 mesh panel The ST20 mesh panel has a classic look with the mesh size of 20×100 mm fixed to a 19×19 mm frame. Available in two standard heights, 1,250 and 2,050 mm in up to 8 widths. Post 60×40 Strong post with four holes for flexible fixing to the floor.

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Standard heights 1,400, 2,200, 2,650 and 3,000 mm plus extension tubes. Combine with Kit Functional bonding to solve problems with leakage current. 12 MACHINE GUARDING TROAX The Smart Fix system can easily be combined with other systems, such as Rapid Fix and Strong Fix to create unique, suitable solutions. Choose among a wide range of doors, locks and accessories to customize your installation. The Smart Fix system is heat-resistant and it’s tested to withstand an impact of 1,600 joules in the most common sold combination with the ST20 mesh panels. Smart Fix bracket Fixed in position with a bolt from the backside of the bracket. Move the bolt to the side position to create a corner. TROAX MACHINE GUARDING 13 Robust and durable. Strong Fix is our strongest machine guarding system. It has been developed and tested to endure the harshest environments. For heavy industrial environments and where there is a high risk for an impact, the Strong Fix system is the perfect solution.

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Based on the heavy 80×80 mm posts combined with a strong bracket and the ST30 mesh panels, the system is tested to withstand an impact of 2,500 joules. The brackets are easily mounted to the posts and tightened with an M8 bolt on the inside of ST30 mesh panel The ST30 mesh panel has a classic look with the mesh size of 20×100 mm fixed to a 30×20 mm frame. Available in two standard heights, 1,250 and 2,050 mm in up to 8 widths. Extremely strong machine guarding. 14 MACHINE GUARDING TROAX Post 80×80 the fence. Move the brackets up and down on the post to adjust for uneven floors, or use the adjustment bolts. The Strong Fix system can be mounted with double ST30 panels, creating a super strong machine guard – withstanding an impact of 4,350 joules! – depending on the quality of the floor it is fixed to. Our strongest post. Four holes for fixing to the floor and extra holes for alignment adjustment bolts. Standard heights 1,400, 2,200 and 3,000 mm plus extension tubes. Stro

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ng Fix bracket Pre-galvanized steel bracket that can be easily moved up and down on the posts. All-Hytec TROAX MACHINE GUARDING 15 Quick and easy access. Rapid Fix is a cleverly designed machine safety system that offers quick and easy access to the hazard zone. Rapid Fix has been developed in response to the customer needs for a quick and flexible access solution, such as when carrying out maintenance. The lower bracket has a slot that the panel hooks into, and the upper bracket has a unique locking mechanism that snaps the panel into the correct position. The system is easily disassembled Post 60×40 The standard post available in heights 1,400, 2,200, 2,650 and 3,000 mm plus extension tubes. Can be combined with Smart Fix system. 16 MACHINE GUARDING TROAX from inside the cell, using a hex key to release the panel. The Rapid Fix system meets the requirements of the Machinery Directive, and all components are held captive in the guard even when the system is disassembled. R

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apid Fix can be combined with other Troax systems, such as Smart Fix and Strong Fix. Rapid Fix lower bracket Easily slide the panel into the lower fixing position. Rapid Fix upper bracket Secure the panel with ease using the built-in click function. TROAX MACHINE GUARDING 17 Single Hinged Door Double Hinged Door Folding Door Locking options: Magnetic Lock, Euro cylinder Lock, Safe Lock, MGB or AZM200. Locking options: Magnetic Lock, Euro cylinder Lock, Safe Lock, MGB or AZM200. Locking options: Safe Lock, MGB or AZM200. Single Sliding Door (Single rail) Double Sliding Door (Double rail) Double Sliding Door (Single rail) Locking options: Magnetic Lock, Euro cylinder Lock, Safe Lock, MGB or AZM200. Locking options: Magnetic Lock, Euro cylinder Lock, Safe Lock, MGB or AZM200. Locking options: Magnetic Lock, Euro cylinder Lock, Safe Lock, MGB or AZM200. Telescopic Doors Linear Sliding Door Sliding Door on Wheels Locking options: Euro cylinder Lock, Safe Lock, MGB or

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AZM200. Locking options: Euro cylinder Lock, Safe Lock, MGB or AZM200. 500–1,500 mm 700–1,500 mm (Single / Double / Hinged) 800–1,500 mm / 1,600–3,000 mm / 1,800–2,700 mm Locking options: Euro cylinder Lock, Safe Lock, MGB or AZM200. 18 MACHINE GUARDING TROAX 1,000–3,000 mm 700–1,500 mm 1,800–4,000 mm 2,100–4,500 mm 1,400–3,000 mm 1,100–6,000 mm Read more about our doors and locks at www.troax.com Safe and sound with doors and locks. Troax offers several types of doors to fit your machine guarding demands. Our door solutions include hinged, sliding, telescopic and linear doors, as part of our modular systems. Our selection of doors is available in standard widths from 700 mm up to 6,000 mm, and in heights up to 4,100 mm. The door construction is based on panels, posts and fixings, and is built with our metal mesh, sheet metal and polycarbonate panels. The hinged doors can be delivered fully assembled with your preferred lock solution for fast instal

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lation on site. Larger doors can be prepared for installation on site. Locks are adapted to your security level. There are several options, such as magnetic locks, euro cylinder locks and our own Safe Lock, that can be fitted with many variants of safety switches. All doors can be supplemented with brackets for easy mounting of electric safety switches. Comprehensive assembly instructions are included with each door solution and lock combination – watch the assembly movies on Troax’s YouTube channel. All door solution parts are kept in stock for fast delivery. Euro Cylinder Lock with handle Safe Lock fits various switches Handle with Magnetic Lock Euro Cylinder Lock with knob and handle TROAX MACHINE GUARDING 19 20 MACHINE GUARDING TROAX Get a closer look at our Safe Lock. We think of safety in terms of keeping people, property, and processes safe, and our Safe Lock is designed accordingly. It will protect your personnel and keep your production running, and as basic as i

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t may seem, it will make it easier to keep your personnel safe at all times. Your choice of Safe Lock is dependent on the performance level required for the specific machine guarding process, as well as your preferred switch supplier. Troax offers a broad variety of solutions to suit most switches, and you can choose to have the Safe Lock supplied with or without the switch included. Performance Level d For low, medium to high risk applications where the machine stops immediately when the door is opened. Performance Level d GL For low, medium to high risk applications. The safety switch locks the actuator until the machine is in a safe state for the door to be opened. Switch options: Guardmaster Trojan 5, Telemecanique XCS‑A702, Schmersal AZ16‑12 ZVRK, Euchner NZ1VZ‑2131D. Switch options: Guardmaster TLS1‑GD2*, TLS2‑GD2*, TLS3‑GD2*, SICK i200*, Telemecanique XCS‑E7412 +7312* +7512*, Euchner TZ1, Schmersal AZM 161*, Siemens 3SE5312. *an escape release button must

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be added. Performance Level e For medium, high to very high risk applications where the machine stops immediately when the door is opened. Performance Level e GL For medium, high to very high risk applications. The safety switch locks the actuator until the machine is in a safe state for the door to be opened. Switch options: Guardmaster Sensaguard 440N‑Z21SS2HN, ABB/Jokab Eden, PilzPSEN cs 3.1, Euchner CES‑AP‑CL/CR2, Schmersal RSS260. Switch options: Guardmaster TLS‑Z GD2, Euchner CTP. TROAX MACHINE GUARDING 21 Smart accessories complete the overall picture. Kick Plate Snapper Cable ladder PC holder Extension bracket Earthing Use the kick plate to fill out the gap between the panels and the floor. The PC holder fix a polycarbonate infill sheet to the mesh panel, to withhold liquids and small parts. The Snapper adjoins two panels and can be used to replace a post. The extension bracket is used to build higher walls and extend the standard posts of 2,200 m

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m and 3,000 mm. Troax cable ladder kit is used to fix various cable ladder systems to our posts. The kit functional bonding creates an electrical bonding between panels and posts, solving problems with leakage current. TRIM KITS 1 1 End profile 3 The end profile is a flexible solution for adjusting the width of the mesh panel on site while still retaining strength as a welded panel frame. 2 Cut profile The cut profile is a flexible solution for adjusting the height of the mesh panel on site while still retaining strength as a welded panel frame. 3 Edge cover Edge cover is a flexible solution for covering sharp edges after cutting mesh for access. 2 Automatic sliding door We offer automatic sliding door solution in combination with the 80×80 posts and PC panels. The Besam motor is supplied from ASSA ABLOY Entrance Systems. Roller door We offer high quality Albany machine guard roller doors from ASSA ABLOY Entrance Systems. Stainless steel We offer hygienic stainl

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ess steel machine guard systems from NTF Aalborg, available in both AISI 304 and AISI 316. Our strength is in the details. Troax’s automated production process ensures a high quality for every panel produced. The stable mesh panels have a well-knit structure making the panel very strong and impact resistant. Strong welding method All horizontal wires are welded into the panel frame, joining the wires and frame to form a strong mesh panel. Unique profiled tubing The horizontal tubes on our mesh panels have a unique profiled tubing designed to make the welding stronger and the mesh flatter. TROAX MACHINE GUARDING 23 Show your true colours. What is your favourite colour? Perhaps baby blue, lemon or jungle green? Our mesh panels and systems are available in any colour you would like, although grey is the preferred colour. An increasing number of Troax customers are choosing non-standard colours for their mesh panels and systems. Having a specific colour on safety walls in prod

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uction and warehouse areas can be an important part of the company profile. Troax paints all products inhouse in any RAL colour – from strong signal colours to harmonized colour palettes. Keep in mind that rules and safety requirements for industrial settings with machines and automated processes are stringent. The colour of mesh panels surrounding a robot or machine must allow good supervision. This is why most customers still choose our standard colour grey, as it is the easiest to see through. Panels and posts in the standard colours are kept on stock for immediate delivery. 24 MACHINE GUARDING TROAX STANDARD COLOURS. RAL 7037 RAL 9005 RAL 1018 View your Troax solution before ordering. It can be difficult to imagine what your machine guarding system will look like before it has been delivered and assembled. At Troax, we use a comprehensive drawing and rendering program, called Configura, which allows you to view our proposal as 2D and 3D-generated drawings before placing y

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our order. For our CAD support, we work with both Solid Components and Trace Parts, 26 MACHINE GUARDING TROAX who are digital 3D content companies that provide CAD part libraries. Read more about Troax CAD at www.troax.com and download our products as for example STEP or DWG files. You can also download your own version of our drawing program as Configura Light. Local & global presence. Troax is represented in more than 30 countries and has 24 sales companies of its own. We aim to strengthen our position worldwide and expand our business on each continent. At Troax, we meet your needs through local sales offices, backed up by daily deliveries from the world’s largest warehouse for mesh panels, Troax in Hillerstorp, Sweden. STRONG MARKET SEGMENTS Our systems are marketed in three segments: Machine guarding, Warehouse partitioning and Property protection. 1. MACHINE GUARDING Today’s modern industry, with its advanced processes, places significant demands on safety. In particul

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ar, there is a great need for controlled access for authorized personnel. Our mesh panels are based on a carefully developed modular system that also includes special adaptations. 2. WAREHOUSE PARTITIONING Troax can meet all requirements for storage and security. We are suppliers to all types of industry – from traditional manufacturers that require large‑scale flows and volumes through their factories, to facilities with high- bay storage and retail storage. We can meet all your requirements and we offer complete solutions. 3. PROPERTY PROTECTION Whether a question of new development or renovation of an existing installation, we are convinced that you will find our products easy to work with. Your unique needs and our creativity have contributed to our constant product development, giving rise to our motto: “Secure storage must be simple.” 201710-5628-EN Making your world safe. There are dangers for people, property, and processes in the world. But there is no need to

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worry. Because we always strive to make it safe. We are there, at your workplace, at your friends‘ and families‘ workplaces, at your home, and at your friends‘ and families‘ homes. You may not always see us or think about us, but we are always there, protecting and making your world safe, wherever you are. Read more at troax.com Troax AB P.O. Box 89, SE‑335 04 Hillerstorp, Sweden. troax.com | info@troax.com | + 46 (0)370‑828 00

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Catalog - Garduri pentru spatii de protectie a robotilor sau a utilajelor TROAX