EW N Reusable modular formwork for columns www.geoplast.it GEOPANEL STAR® - ADVANTAGES SYSTEM FOR COLUMNS 20 to 100 cm GEOPANEL® STAR is a reusable formwork made of high-strenght ABS to form reinforced concrete square and rectangular columns. The Panels are joined with the standard Geoplast fast-lock nylon handles in order to form a “star”-shaped intersection. GEOPANEL® STAR is an extremely light formwork system, fast and easy to assemble, for square and rectangular columns with side from 20 to 100 cm, pile caps and walls of various sizes. INSTALLATION AND DISMANTLING Installation and dismantling are simple and fast thanks to the extremely light weight of this formwork so that it can be easily moved around in the jobsite. The panels are easily joined using nylon handles that lock with a simple 90° turn. MODULARITY GEOPANEL® STAR is a series of 3 modular panels of 60 cm hight. Panels have holes to modulate the sides of columns. STORAGE GEOPANEL® STAR, made of ABS (a hig
h impact resistant polymer) can be easily dismantled and can be stored even in humid places and outdoor. HANDLING ON SITE The system is easily handled on-site without using a crane and in any site condition. RESULT The surface of reinforced concrete formed with GEOPANEL® STAR doesn’t need any further rework. REUSABLE GEOPANEL® STAR is reusable. Concrete doesn’t stick to plastic, thus the forms are easily cleaned with water, avoiding any detergents or lubricants. 2 GEOPANEL STAR® - COMPARISON THE INTELLIGENT ALTERNATIVE TO TRADITIONAL SYSTEMS TIMBER FORMWORK Non-modular CHARACTERISTICS METAL FORMWORKS GEOPANEL® STAR Modular and compatible with the Geopanel System Light MODULARITY Modular WEIGHT Fairly light Long, sometimes the plumbing, sometimes the result is not perfect Irregular surface Must be stored in a dry environment Low YES (eleasing agents are necessary) Heavy PLUMBING Fast, requires specific props Fast, does not require specific props CONCRETE FIN
ISH Smooth surface Must be stored in a dry environment High YES (eleasing agents are necessary) Smooth surface No special storage conditions required High NO adherence because concrete does not stick to plastic! STORAGE NUMBER OF USES ADHERENCE TO CONCRETE 3 GEOPANEL STAR® - APPLICATIONS DIMENSIONS AND COMBINATIONS STAR 20 - 60 A-B-D STAR 25 - 65 A-B-D A-B-D STAR 70 - 100 C-E C-E F STAR 20 - 60 STAR 25 - 65 STAR 70 - 100 GEOPANEL® STAR allows the user to modulate the the forming box within a size range from 20 to 100 cm. The size step is 5 cm for sides from 20 to 70 cm, and 10 cm for sides from 70 to 100 cm. SIDE VIEWS 1 SIDE VIEW FOR SIZES: 20, 25, 30, 35, 40 cm 2 SIDE VIEW FOR SIZES: 45, 50, 55, 60, 65 cm 3 SIDE VIEW FOR SIZES: 70, 80, 90, 100 cm COMBINATIONS A 1 1 1 B 1 1 2 1 C 1 2 3 1 3 D 2 2 2 E 2 2 3 2 F 3 3 3 3 3 4 GEOPANEL STAR® - TECHNICAL FEATURES GEOPANEL® STAR 20 - 30 - 40 - 50 - 60 DIMENSIONS WEIGHT PER PIECE N° OF HANDLES PER PANEL MA
TERIAL 68 H60 cm 6.40 kg 8 ABS GEOPANEL® STAR 25 - 35 - 45 - 55 - 65 DIMENSIONS WEIGHT PER PIECE N° OF HANDLES PER PANEL MATERIAL 73 H60 cm 6.80 kg 9 ABS GEOPANEL® STAR 70 - 80 - 90 -100 DIMENSIONS WEIGHT PER PIECE N° OF HANDLES PER PANEL MATERIAL 108 H60 cm 9.60 kg 11 ABS GEOPANEL® STAR: MATERIAL Acrilonitrile Butadiene Stirene ABS MECHANICAL AND PHYSICAL FEATURES Flexural modulus of elasticity Tensile strength Coefficient of thermal expansion 2100 N/mm2 45 N/mm2 0.05 mm/m/°C HANDLE: MATERIAL Polyamide (Nylon®) PA MECHANICAL AND PHYSICAL FEATURES Flexural modulus of elasticity Tensile strength Coefficient of thermal expansion 2200 N/mm2 70 N/mm2 7-10 (1/k 10-5) Disclaimer: the values shown in this brochure are for guidance only. They are not meant to be used for design criteria. Their use and reliance thereon for any purpose by anyone is entirely voluntary and at the sole risk of the user. GEOPLAST is not responsible for any loss, claim, or damage resulting from their
use. CUSTOMER SERVICE: PROJECT DEVELOPMENT Send your projects in DWG format to: ufficiotecnico@geoplast.it ASSEMBLY HANDBOOK AND SPECIFICATIONS: Available in our website www.geoplast.it in the “Download Area” 5 GEOPANEL STAR® - ELEMENTS Tie Rods Handle Spacer Corners chamfer Washer Formwork stabilizer joint FUN 2000 bar INTEGRATION WITH GEOPANEL® SYSTEM The GEOPANEL® STAR panels are compatible with the GEOPANEL® range. This characteristic makes the system extremely flexible increasing the range of possible combinations, thus solving most job-site forming tasks. In case special configurations are required which are not included in the product handbooks, the Geoplast Technical Department is always available to study an ad-hoc solution. 6 GEOPANEL STAR® 7 GEOPLAST S.p.A. 35010 Grantorto PD - Italia - Via Martiri della Libertà, 6/8 tel +39 049 9490289 - fax +39 049 9494028 e-mail: geoplast@geoplast.it - www.geoplast.it rev.002 ST. 11/2011